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 ISOLATED DC/DC CONVERTERS
48 VDC Input 9.6 VDC/40 A Output, 1/8 Brick
0RCR-40S10x
* * * * * Isolated Fixed Frequency High Efficiency High Power Density Low Cost
RoHS Compliant
* * * * *
Rev.E
Input Under-Voltage Lockout Input Over-Voltage Shutdown OCP/SCP Remote On/Off Over Temperature Protection
Description
The 0RCR-40S10x Series are isolated DC/DC converters that operate from a nominal 48 VDC source. These converters use a full bridge power train to provide isolation and step down. These units will provide up to 300 W of output power from a nominal 48 VDC input. These units are designed to be highly efficient and low cost. Features include remote on/off, over current protection and under voltage lockout. These converters are provided in an industry standard eighth-brick package.
Part Selection
Output Voltage 9.6 V Input Voltage 48 V Max. Output Current 40 A Max. Output Power 300 W Typical Efficiency 96.5% Model Number Active Low 0RCR-40S10L Model Number Active High 0RCR-40S100
Notes: 1. Add "G" suffix at the end of the model number to indicate Tray Packaging. 2. All part numbers above indicate RoHS 6. Change the second letter "R" to "7" for RoHS 5 part numbers.
Absolute Maximum Ratings
Parameter Input Voltage (continuous) Remote On/Off (Active Low) Remote On/Off (Active High) Ambient Temperature Storage Temperature Min -0.3 V -0.3 V 2.4 V -40 C -40 C Typ Max 60 V 0.8 V 18 V 85 C 125 C Notes
Input Specifications
Parameter Input Voltage Input Current (full load) Input Current (no load) Remote Off Input Current Input Reflected Ripple Current (pk-pk) Input Reflected Ripple Current (rms) I t Inrush Current Transient Turn On Voltage Threshold Turn Off Voltage Threshold Input Over-Voltage Lockout
2
Min 38 V 34 V 32 V 56 V
Typ 20 mA 5 mA 0.05 A s 35.5 V 33.5 V 58 V
2
Max 55 V 8.8 A 150 mA 30 mA 50 mA 20 mA 0.1 A s 37 V 35 V 60 V
2
Notes
Tested with simulated source impedance of 10 uH, 5 Hz to 20 MHz; use a 100 uF/100 V electrolytic cap with ESR=1 ohm, at 200kHz at the input.
Note: All specifications are typical at 25 C unless otherwise stated.
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 * Tel 201-432-0463 * Fax 201-432-9542 * www.belfuse.com
ISOLATED DC/DC CONVERTERS
48 VDC Input 9.6 VDC/40 A Output, 1/8 Brick
Output Specifications
Parameter Output Voltage Set Point Vin=38 V Vin=48 V Vin=55 V Load Regulation Vin=38 V Vin=48 V Vin=55 V Line Regulation Regulation Over Temperature (-40 C to +85 C) Output Current Current Limit Threshold Vin=38 V Vin=48 V Vin=55 V Short Circuit Surge Transient Ripple and Noise (rms) Ripple and Noise (pk-pk) Turn on Time Overshoot at Turn on Output Capacitance Transient Response 50% ~ 75% Max Load 75% ~ 50% Max Load Overshoot Settling Time Overshoot Settling Time Vin=48 V 100 mV 100 mV 150 mV 150 mV Test conditions: di/dt = 0.5 A/uS, Vin=48 V, Ta=25C, with a 47 uF tantalum cap at the output. 0A 46 A 38 A 31 A 47 uF 0.16 V 0.13 V 0.10 V 3.4 V 100 mV 53 A 44 A 38 A 1.5 A s 25 mV 90 mV 20 mS 0% 2
Min 7.15 V 9.10 V 10.45 V
Typ 7.30 V 9.24 V 10.62 V
Max 7.6 V 9.6 V 11.0 V 0.25 V 0.20 V 0.15 V 4.0 V 150 mV 40 A 60 A 50 A 45 A 2.5 A s 50 mV 150 mV 30 mS 3% 3300 uF
2
Notes lo=0 A - Iomax
lo=0 A - Iomax
Max output power 300W
Vin=48 V, 0-20 MHz BW, with a 1 uF ceramic cap and a 47 uF tantalum cap at the output.
Note: All specifications are typical at 25 C unless otherwise stated.
General Specifications
Parameter Efficiency Switching Frequency Isolation Capacitance Input to Output Isolation Voltage Over Temperature Protection MTBF Dimensions Inches (L x W x H) Millimeters (L x W x H) Weight 2.30 x 0.896 x 0.50 58.41 x 22.76 x 12.7 45 g Min 95.5% 120 kHz Typ 97% 150 kHz 1500 pF 1500 V 120 C TBD Max 180 kHz Average PCB temperature will not exceed 120C. Calculated Per Bell Core SR-332 (Vin=48 V; IO=80% full load; Ta = 25 C) Notes Vin=48 V, full load
-
Note: All specifications are typical at 25 C unless otherwise stated.
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 * Tel 201-432-0463 * Fax 201-432-9542 * www.belfuse.com
ISOLATED DC/DC CONVERTERS
48 VDC Input 9.6 VDC/40 A Output, 1/8 Brick
Control Specifications
Parameter Remote On/Off Signal Low (Unit On) Signal High (Unit Off) Signal Low (Unit Off) Signal High (Unit On) Active Low Active High Min -0.3 V 2.4 V -0.3 V 2.4 V Typ Max 0.8 V 18 V 0.8 V 18 V Notes The remote on/off pin open, Unit Off; The remote on/off pin open, Unit On.
Efficiency Data
38V
100.00% 98.00% 96.00% 94.00% 92.00% 90.00% 88.00% 86.00% 84.00% 82.00% 80.00% 0A 4.4A 11A 22A 33A 42A Output current 38V
Efficiency
48V
100.00% 98.00% 96.00%
Efficiency
94.00% 92.00% 90.00% 88.00% 86.00% 84.00% 82.00% 80.00% 0A 3.3A 8.25A 16.5A 24.75A 33A Output current 48V
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 * Tel 201-432-0463 * Fax 201-432-9542 * www.belfuse.com
ISOLATED DC/DC CONVERTERS
48 VDC Input 9.6 VDC/40 A Output, 1/8 Brick
Efficiency Data (continued)
55V
100.00% 98.00% 96.00%
Efficiency
94.00% 92.00% 90.00% 88.00% 86.00% 84.00% 82.00% 80.00% 0A 2.85A 7.125A 14.25A 21.375A 28.5A Output current
55V
Thermal Derating Curves
Vin=38 V
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 * Tel 201-432-0463 * Fax 201-432-9542 * www.belfuse.com
ISOLATED DC/DC CONVERTERS
48 VDC Input 9.6 VDC/40 A Output, 1/8 Brick
Thermal Derating Curves (continued)
Vin=48 V
Vin=55 V
Note: Maximum output power derating curves vs. ambient air temperature for airflow rates of 0 LFM through 400 LFM with air flowing from input to output.
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 * Tel 201-432-0463 * Fax 201-432-9542 * www.belfuse.com
ISOLATED DC/DC CONVERTERS
48 VDC Input 9.6 VDC/40 A Output, 1/8 Brick
Ripple and Noise Waveform
Note: Ripple and noise at full load, 48 Vdc input, with a 1F ceramic capacitor and 47F tantalum capacitor at the output, and Ta=25 deg C.
Transient Response Waveforms
50% to 75% load Transient
75% to 50% load Transient
Note: Transient at 48 Vdc input and Ta=25 deg C, External Load Capacitance Co=47uF (Tantalum).
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 * Tel 201-432-0463 * Fax 201-432-9542 * www.belfuse.com
ISOLATED DC/DC CONVERTERS
48 VDC Input 9.6 VDC/40 A Output, 1/8 Brick
Mechanical Outline
Pin Connections
Pin 1 2 3 4 5 Function Vin+ Enable VinVoutVout+ Pin Size 0.040'' 0.040'' 0.040'' 0.060'' 0.060''
RoHS Compliance
Complies with the European Directive 2002/95/EC, calling for the elimination of lead and other hazardous substances from electronic products.
(c)2008 Bel Fuse Inc. Specifications subject to change without notice. 121808
CORPORATE Bel Fuse Inc. 206 Van Vorst Street Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com
FAR EAST Bel Fuse Ltd. 8F/ 8 Luk Hop Street San Po Kong Kowloon, Hong Kong Tel 852-2328-5515 Fax 852-2352-3706 www.belfuse.com
EUROPE Bel Fuse Europe Ltd. Preston Technology Management Centre Marsh Lane, Suite G7, Preston Lancashire, PR1 8UD, U.K. Tel 44-1772-556601 Fax 44-1772-888366 www.belfuse.com


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